Testing the continuity and voltage resistance of cable harnesses for New Energy Vehicles (NEV)

With the increasing prevalence of New Energy Vehicles (NEVs) , the demand for vehicle wiring harnesses is also continuously rising.

Before delivery, automotive wiring harnesses must undergo various tests, including:

  • Electrical continuity test
  • Detection of incorrect wiring
  • Checking the correct assembly of connections
  • Leakage test

The automotive wiring harness test bench from Tonghui Electronics enables all the aforementioned tests to be performed in a single system. This allows companies to reduce testing times and improve production efficiency.

Solution details

Test requirements:

The safe dielectric strength value can be flexibly adjusted according to the requirements of different products.

Wiring harness test bench tests:

  1. Interruption detection
    • Testing for open circuits and line breaks
  2. Miswiring test
    • Detection of incorrect connections or line assignments
  3. Recognition of correct connection assembly
    • Checking whether connections and terminals are fully and correctly installed
  4. Leakage test
    • Air tightness testing of cable harness components
  5. Instructions for removing the cable after successful testing
    • Display of a prompt to remove the wiring harness after passing the test

List of instruments

  • TH8601
  • TH9201S
  • TH2516B